Metal Cutting And Shaping Devices

Metals are one of the sturdiest elements used for making a wide range of industrial products. However, these metals undergo a long chain of industrial processes right from the time they are mined from the earth. These processes are essential for converting crude metal ores into usable metal sheets or rolls that can be further utilized for making various metal parts and objects. In this passage, we will be looking into some of the common metal shaping and cutting equipment.

Laser cutting devices

Laser cutters are used for cutting different types of materials and they offer a high degree of precision. Laser metal cutting devices are best suited for cutting thin metals. If you want to cut or shape, thin sheets of metals like steel, a laser cutter can offer high-quality cutting and can also be used for high-speed cutting works.

Hydraulic metal guillotines

Hydraulic guillotines are extensively used by large-scale manufacturing units for cutting different types of metal sheets. The machine helps the manufacturers in saving energy and thereby reducing their working cost. Hydraulic machines are also safer and are perfect for cutting thicker metal sheets or bars. There are several industrial equipment suppliers in Gauteng that offer hydraulic guillotines for sale at affordable prices. A brand new metal guillotine machine would cost you around 6000 USD. However, you can find low-capacity or used machines at lower price ranges.

Press brakes

For shaping or bending metals into desired patterns or designs, you need a quality press brake machine. There are various types to choose from depending on the kind of metal you need to shape. Some of the popular varieties are pneumatic press brakes, servo-electric presses, and hydraulic presses. For buying a quality metal bending device or press brake in Johannesburg, you can browse through Gauteng business directories that provide a detailed listing of wholesale and retail suppliers.

Hiring Industrial Equipment And Heavy Machinery

When you are starting a new industrial unit or a small-scale manufacturing unit, you would need to assemble various types of machinery and equipment that are essential for setting up the infrastructure required for proper working of the unit. Starting a new enterprise requires a lot of capital investment and hiring some of the essential equipment can definitely help you in cutting down your capital requirements.

Procuring equipment and machines for lease

Leasing is a popular practice that allows the owner of the asset to earn a considerable return on his investments. When it comes to industrial equipment, the lease contracts are based on long-term durations like 2 to 4 years or even more. If you are procuring equipment on a lease, you will be responsible for all the maintenance charges. And at the end of the term, you will have to return the equipment. There are several industrial equipment suppliers in the city that offer heavy machines like forklifts, excavators, metal processing machines, and metal guillotines for sale as well as for lease. Certain lease agreements also offer you the option of buying the equipment at the end of the term by paying a nominal price.

Industrial equipment rentals

Renting services are also quite common; however, such services are suitable for small entrepreneurs. Machinery and equipment dealers charge varying rents on their supplies. The pricing system may depend on the duration of the agreement and quality of the equipment. For instance, you can rent equipment for a few months or 1 year based on your requirement and future plans. You can easily find rental services providing equipment like a concrete mixer, glass crusher, industrial dryer, vacuum truck, material-handling equipment, metal sheet making machine, furnace roller and more. For renting metal processing devices and plate rollers in Johannesburg, you can refer to online trade directories that offer reliable contact details.

A Brief Introduction to Sheet Metal Brakes

Sheet metal brakes are nothing but the sheet metal machinery tools that are used to bend metal sheets and form components of desired lengths and shapes. You may use a vice or a hammer for this job, but that is much more difficult and less effective than using a sheet metal brake.

Sheet metal brakes or press brakes can bend the sheet metal of certain mm in length to form components of many metres of length in case of large products. There are a myriad of real-world examples that make use of press brakes out of which truck bodies, car parts, gutters and post wraps are to name a few.

Among all metals used to form metal sheets, aluminum is a common one. The aluminum metal sheet is called as trim coil or coil stock, which is available in a range of colors for use with a press brake in Johannesburg. For the best press brake in Johannesburg, you may choose Springs Industrial Machinery (SIM).

Press brake is one of the easiest sheet metal machinery tools to use, but workers with little experience would face certain difficulties especially at the beginning days. Practice would make one perfect.

Buying a Press Brake in Johannesburg

If you are going to buy a press brake in Johannesburg, the first option is to go to a local hardware store because their staff will find the best piece for you depending on your exact requirements. However, Springs Industrial Machinery (SIM) makes it easy for you. They have a huge range of high-performance press brakes to ensure you find an exact press brake for your requirement. Their online store is no less than your local hardware store, plus their products are reasonably-priced, so go for them without looking any further.

Basic Overview of Sheet Metal Working

Whether you are an absolute beginner in sheet metal working or a pro, sheet metal working is a quite demanding job that requires both knowledge and skills. From beginning with the metal sheet till the finished product is made, the entire procedure includes several different steps. Let’s learn a little about all the steps and techniques involved in sheet metal working.

Before I proceed further, let me give you a quick recommendation at this point. If you are on the lookout for the best guillotines for sale or plate rollers in Johannesburg, South Africa, look no further than Springs Industrial Machinery (SIM), which is a renowned metal machinery manufacturing company in South Africa and offers a full range of metal machinery products at reasonable prices.

Now, let’s come back to our topic.

Welding

Steel and aluminum are the only two metals that are welded. Steel is properly welded with ease and efficiency. Aluminum, however, needs right tools and a bit more knowledge and experience to be welded.

Cutting

All metals used in steel metal working are cut with the help of different methods. Steel is cut with the help of an angle grinder, but other metals, being softer, are generally sheared.

Casting

Steel and aluminum are the metals that have very high melting points, so a proper industrial set-up is required for their casting. However, small scale casting can be easily accomplished in the cases of metals like tin, copper, bronze and brass.

Shaping

Being too strong and hard, steel needs to be heated to a great temperature before it becomes ready for hammering and shaping. Other metals are soft, so it’s easy to shape them.

Finishing

If the finished product needs to be protected from rust, a protective finish is coated to it.

Choose Springs Industrial Machinery (SIM) for quality guillotines for sale and plate rollers in Johannesburg, South Africa.

How Sheet Metal Machinery Jobs are Accomplished

When it comes to sheet metal, thickness matters. The sheet metal is often fabricated to form flat sheets of metal of various thicknesses based on the requirement of the finished product. Starting from farming machinery to modern-day appliances and beverage cans, sheet metal is one of the primary and most important requirements. This is why sheet metal machinery plays a significant role in the manufacturing of all kinds of products used almost everywhere today.

How Sheet Metal Machinery Jobs are Done

Every Sheet metal machinery job needs certain degree of knowledge and experience. Although risk is always associated to these jobs (which is even higher in case of new and inexperienced persons), if you have got the skills, you can avoid the risks up to a great extent.

In order to acquire those skills and professional knowledge, some people prefer taking training classes. Apprenticeship is a popular form of getting trained in sheet metal machinery work, and during the apprenticeship a person can earn wages.

During the training, a person is taught how to take accurate measurement and how to do cutting, shaping and bending of metal sheets with highest accuracy. By the time the training is complete, the professional becomes efficient in handling a range of sheet metal jobs flawlessly.

Sheet metal machinery is required industries of all sizes. If you are looking for a company that specializes in all kinds of sheet metal machinery jobs and rollformers in South Africa, Springs Industrial Machinery (SIM) could be a great option for you. They are a highly reputable metal machinery manufacturing company with nearly 40 years of experience in design and implementation. They offer a huge range of metal machinery products at competitive prices.

Purchasing a Press Brake in Johannesburg – New or Used?

Whether you are setting up a completely new business or going to replace the older press brakes in your existing establishment in Johannesburg, you would need to have the right kind of press brakes that can deliver high performance and last for a long time.

In this post, you would know exactly how to make a purchasing decision – whether you should go for a new press brake in Johannesburg or a second hand.

The demand for a press brake differs from situation to situation. Say, you have a client that gives you occasional jobs and there’s no possibility of making a good amount of profit out of those small jobs. In that case, going for a brand new press brake does not make any sense. A second hand press brake in Johannesburg would do the trick if you could find a good one for a low price. This would help you get your return quickly and wait for the next order.

Let’s take another situation when your client is ready to give your orders in bulk and it wants precision and accuracy in each job. You may then go for a new press brake because it would produce more work consistently, and you can achieve the highest degree of perfection on each job.

It’s more of a plan or strategy that works. If you have a good plan in place in the long run, go for a high-quality new press brake rather than a second hand because performance would matter. Springs Industrial Machinery (SIM) offers high-quality press brakes in Johannesburg that are designed to eat up less space yet produce more work on a constant basis. These slim H-frame designs are easy to move and handle. There is minimum maintenance reduced downtime, so you can have the best press brake for your business.

3 Major Types of Sheet Metal Machines

Sheet metals are being used in almost all tool manufacturing industries in the form of raw materials to produce finished products. But, these metal sheets are first produced from various metals, and the process of manufacturing sheet metals is known as sheet metal machinery. Sheet metal machinery involves several types of machines out of which we are going to cover three major types.

Deburring Machines

These machines are used to remove the sharp edges and/or burrs from the surface of metal sheets. Certain projects that need beautiful finish and perfect edge rounding on the metal sheets make use of deburring machines. Common metals that use deburring machines are aluminum, copper and steel (both mild and stainless).

Power Press Machines

Power press machines are used to press, cut and bend a workpiece in order to achieve the desired shape. Based on the type of the end product, different power presses are applied. These machine tools are made of high-quality cast iron and steel. The power press machines can be categorized as C-type, pillar type and hydraulic power pressure machines.

The hydraulic power pressure machines use hydraulic pressure for functioning. All modern-day power press machines use advanced mechanical and electrical parts.

Hand-operated Machines

The pressure of hand-operated machines can be controlled by the user. A good example of hand-operated machines is manual goldsmith press where the user can apply as much pressure as needed for the project. Manual sheet metal machinery are generally used automobile and engineering workshops.

In order to achieve desired thickness, metal sheets are rolled through metal plate rollers. You may find a wide range of high-strength sheet metal machines and plate rollers in Johannesburg at competitive prices only at Springs Industrial Machinery (SIM).